弯板式斜度机械调整卡具结构设计

机械压力机的飞轮、支撑套及圆盘类等零件在钻床、龙门铣床进行垂直、斜孔或面精密加工时,需要直立或倾斜固定于机床工作台或地平台基面,人工操作用时长,效率低,工人劳动强度大,零件倾斜角度调整定位精度较低,加工零件质量差,通过本文设计的这种弯板式斜度机械调整卡具装置可有效解决这类问题,达到零件进行垂直、斜孔或面精密加工的特殊要求。     

Effects of Cooling Rate and Component on the Microstructure and Mechanical Properties of Mg–Zn–Y Alloys

The microstructure and mechanical properties of Mg–6Zn–1Y and Mg–6Zn–3Y(wt%) alloys under different cooling rates were investigated. The results show that the second dendrite arm spacing(SDAS) of Mg–6Zn–1Y and Mg–6Zn–3Y is reduced by 32 and 30% with increasing cooling rates(Rc) from 10.2 to 23 K/s, which can be predicted using a empirical model of SDAS=68 R 0:45:45cand SDAS=73 R 0c, respectively. The compressive strength of both alloys increases with increasing the cooling rate, which is attributed to the increase of volume fraction(Vf) of secondary phases under high cooling rate. The interaction of the cooling rate and component with SDAS has been theoretically analyzed using interdependence theory.     

餐厨污水就地处理与中水回用工艺的探索与实践

以无锡某厂食堂污水处理及中水回用为例,探讨采用"隔油+混凝沉淀+A^2/O+MBR"工艺就地处理餐厨污水,并将出水回用于厂区冲厕可行性。经过78 d的调试,该工艺实现了餐厨污水中污染物的去除,COD小于50mg/L,NH4^+-N质量浓度小于5 mg/L,总氮小于10 mg/L,总磷小于0.5 mg/L,大肠杆菌数小于2个/L,基本满足中水回用要求。经计算吨水处理成本9.83元,含电费、药剂费、人工费、污泥处理费及膜更换费用。结合中水回用节省自来水后计算吨水处理综合成本为5.23元,大幅降低公司对市政供水的依赖,降低公司用水成本。     

Effects of hydrolysis of precursor on the structures and properties of polymer-derived SiBN ceramic fibers

In this paper, polyborosilazane precursor was synthesied from HMDZ, HSiCl₃, BCl₃ and CH₃NH₂ using a multistep method. By controlling the storage conditions, parts of the polyborosilazane fibers were hydrolyzed. FT-IR, NMR, XRD, TEM and monofilament tensile strength test were employed to study the effects of hydrolysis of precursor on the structures and properties of polymer-derived SiBN ceramic fibers. FT-IR and NMR results indicate that Si-N group in PBSZ reacts with H₂O to form Si-O-Si group. After pyrolysis reaction at 1400℃, Si-O-Si group will finally transformed into highly ordered cristobalite and β-quartz, resulting in formation of the wrinkled surface of the obtained SiBN ceramic fiber. The strip-like defects on fiber surface, according to monofilament tensile strength test, had a significant effect on mechanical property of the obtained SiBN ceramic fiber and caused no increase in fiber tensile strength of hydrolytic polyborosilazane fiber before and after pyrolytic process.     

机加工孔套管抗挤压强度有限元分析

套管屈服强度直接影响套管抗挤压性能，套管在加工孔过程中可能诱发孔眼附近材料发生金属相变，导致套管屈服强度不再均匀分布，进而影响套管抗挤压强度。在相同工况下，对比了P110完整套管和机加工孔套管的抗挤压强度，以此为参照组分析了相变区域面积和相变区域屈服强度对机加工孔套管抗挤压强度的影响。结果表明，机加工孔会改变材料屈服强度，进而影响套管抗挤压性能。随金属相变区域屈服强度减小，机加工孔套管抗挤压强度减弱；当金属相变区域屈服强度增大时，机加工孔套管抗挤压强度增强。且机加工孔套管相变区域面积对机加工孔套管抗挤压强度的影响随相变区域屈服强度增加而逐渐削弱。     

DP980+Z烘烤硬化值与退火温度的关系

摘要：为了研究退火温度对镀锌DP980+Z烘烤硬化值的影响，退火温度控制在760～820℃之间，系统分析退火温度对烘烤硬化值的影响。通过准静态拉伸试验机测量烘烤硬化值及抗拉强度，采用lepara试剂对组织中的马氏体进行着色，利用金相显微镜及图像处理软件测量马氏体的体积分数；采用扫描电镜观察DP980+Z的双相组织特点，并且将组织图片通过CAD转化成有限元图进行网格划分，建立代表性体积单元（RVE），通过有限元分析铁素体、马氏体强度对烘烤硬化值的影响。在同样的变形量情况下，DP980+Z的原始屈服强度越高，烘烤硬化值越高。     

浅析火力发电厂汽水系统中内径管与外径管的设计选择

按照管道加工工艺的不同,管道可分为内径控制管和外径控制管。通过热轧工艺生产的外径控制无缝钢管,可满足火力发电厂汽水系统中绝大部分管道的使用要求。对于超(超)临界机组的主蒸汽和高温再热蒸汽管道采用的P91/P92材质的大口径厚壁无缝钢管,由于对材料性能和加工工艺有特殊要求,因此宜采用内径控制管。     

甲基氯硅烷精馏流程的模拟与优化

采用Aspen plus软件对工业七塔精馏过程进行全流程建模与模拟，优化工艺参数，研究了新的精馏节能工艺。对一甲塔等7个精馏塔采用双因素水平的灵敏度分析，考察了塔釜采出率、回流比、进料位置和塔顶压力对产品浓度和热负荷的影响，确定一甲塔最优的工艺参数：塔釜摩尔采出率为0.92，摩尔回流比为130，塔顶压力为0.18 MPa，总理论板数为400，在210块理论板位置进料。在此基础上，针对高能耗的脱高塔/脱低塔，模拟研究了双效精馏新工艺，新工艺可节省39.70%的年总成本；针对一甲塔模拟研究了热泵精馏新工艺，新工艺可降低41.42%的年总成本。